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Dronedesk case study
quarrying, mining, explosives and demolition

How EPC-UK Scaled from 20 to 43 Drone Pilots Without Hiring a Dedicated Manager

10 min read

Managing 1,200+ flights across 100 locations for one of the world's leading explosives companies

Organization
EPC-UK (part of EPC Groupe), UK
Sector
Quarrying, Mining, Explosives & Demolition
Project Lead
Daniel Richards, Senior Explosives Engineer & Drone Fleet Manager
Challenge
Scaling drone operations without drowning in spreadsheets or compromising safety
Solution
Dronedesk Enterprise for multi-pilot fleet management

The Challenge: Spreadsheets Don't Scale

EPC-UK is part of EPC Groupe, one of the world's leaders in explosives, demolition, and drilling and blasting. Operating in the UK since 1905, the company uses drones to gather data for designing explosive blasts and mapping entire quarries, creating 3D models that improve both safety and blast precision.

With demand for drone services growing rapidly, EPC-UK faced a scaling crisis:

  • 40+ Pilots to Track: Certifications, flight hours, insurance expiry dates, and compliance records for a growing team
  • 1,200+ Flights Annually: Each requiring planning, logging, risk assessments, and potential incident reports
  • 100+ Locations: Quarries and sites across the UK, each with unique operational requirements
  • Part-Time Operators: Many pilots are explosives specialists first, drone operators second, requiring simple workflows

The existing system of spreadsheets and SharePoint was consuming more and more time. The choice was stark: hire someone to manage drone operations full-time, or find a better system.

EPC-UK drone operations at quarry site
EPC-UK drone operations supporting blast design at quarry sites

The Operational Impact: What Dronedesk Delivers for Enterprise Fleets

The Right Balance of Features

Enterprise platforms captured far more data than needed and cost huge amounts. Smaller platforms didn't capture enough. Dronedesk provided exactly what was required: pilot certifications and flight hours, flight logs and risk assessments, asset management and maintenance scheduling, incident reporting. Everything needed for CAA compliance without drowning in unnecessary complexity.

Instant Team Buy-In

System changes often face resistance. Dronedesk eliminated that problem:

  • No more repetitive spreadsheet work
  • Templates from previous jobs reduce duplication
  • One-hour training covers everything pilots need
  • Built-in video walkthroughs for self-service learning

Maintenance Scheduling for Harsh Environments

Quarry dust destroys drones. EPC-UK replaces aircraft earlier than typical operators to maintain safety and reliability. Dronedesk's maintenance scheduling and flight hour tracking ensures replacement schedules are followed, keeping the fleet operational in demanding conditions.

The trial period allowed full workflow testing before company-wide rollout in January 2024. By July, the team had more than doubled in size with no compromise in compliance or safety.

EPC-UK quarry mapping operations
Drone mapping operations for blast design and quarry surveying

Measurable Outcomes

115%

Team Growth

Scaled from 20 to 43 pilots in 6 months

1,200+

Annual Flights

Managed across 100+ UK locations

1 Hour

Training Time

New pilots operational with minimal onboarding

0

Additional Hires

No dedicated drone manager required despite 115% growth

EPC-UK drone fleet operations
Managing enterprise-scale drone operations across multiple quarry sites

Quarrying & Mining Use Cases

Blast Design & Planning

  • 3D terrain modelling for blast optimization
  • Pre-blast site documentation
  • Post-blast damage assessment
  • Stockpile volume calculations

Quarry Operations

  • Complete quarry mapping and surveying
  • Progress monitoring and reporting
  • Safety inspection documentation
  • Environmental compliance records

Why Enterprise Drone Fleets Choose Dronedesk

Built for Multi-Pilot Operations

Track certifications, flight hours, insurance, and compliance across dozens of pilots. Automated alerts flag expiring credentials before they become problems, and central dashboards provide instant fleet-wide visibility.

Safety-First for High-Risk Industries

In explosives and demolition, safety underpins everything. Dronedesk makes compliance easy enough that part-time operators maintain the same standards as full-time professionals, protecting customer confidence and operational integrity.

Right-Sized for Real Operations

Enterprise platforms often capture data you don't need and cost accordingly. Dronedesk provides exactly what CAA compliance and operational excellence require, without the bloat or the price tag.

Responsive Development

When EPC-UK noticed pilots missing a workflow step, a UI improvement was deployed within 30 minutes of the request. The drone industry evolves constantly, and Dronedesk evolves with it.

The Bottom Line

EPC-UK more than doubled their drone pilot team in six months while maintaining the rigorous safety and compliance standards their industry demands. Instead of hiring a dedicated drone operations manager, the Senior Explosives Engineer can oversee 43 pilots and 1,200+ annual flights while continuing his primary role.

For enterprise operations managing large fleets across multiple locations, Dronedesk provides the balance that spreadsheets can't: comprehensive enough to satisfy the CAA, simple enough that every pilot engages, and scalable enough to grow without breaking.

Ready to see how Dronedesk can scale your drone operations?

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Daniel Richards, Senior Explosives Engineer and Drone Fleet Manager
Daniel Richards
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This content was printed 29-Jan-26 12:18 and is Copyright 2026 Dronedesk.
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